Manufacturing

Gas detectors for the Manufacturing Industry

Our instruments are capable of detecting VOC at low levels and can log data with ease. They can also be used with incredibly humid soil samples so the effects of moisture are massively reduced. Once logged, the data can be extracted at a later date which can then be built into a report. Producing a report has never been easier with our intuitive data management software package.

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“The Basics of Detecting Propylene Oxide”

The basics of detecting propylene oxide guide which can be downloaded below provides the reader with an in-depth balance of knowledge covering the main properties, structure and exposures of propylene oxide. Once the reader has finished this guide they will be able to determine the correct solution on detecting propylene oxide and the best way of limiting themselves to accidental exposure.

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Manufacturing Applications

Quality Control

Quality Control Manufacturing Industry

Quality control is an integral part of modern manufacturing, involving the testing and verification of materials, processes, and products at key stages of the operation. VOC detection and measurement can play an important part in many of these stages.

ISO 9000 Quality Management, and its related standards (ISO 9001, ISO 9004, and ISO 19011), are among the International Standards Organisation’s best known documents and are widely followed around the world. These set out the basic concepts, terminology, and requirements of quality control systems and provide guidance on making systems more efficient and verifiable.

ISO emphasises the importance of the process approach to quality management rather than prescribing specific procedures to achieve conformity, although there are various sector standards for specific industries which may be prescriptive.

The overall philosophy is that processes should be managed and documented using four steps of ‘plan, do, check, act’. It is important that these steps are documented for subsequent auditing.

Handheld instruments such as the Tiger family from Ion Science can be useful for assessing the quality of raw materials and incoming products, providing a rapid check of volatile organic compound concentrations.

These instruments can detect and quantify VOCs down to concentrations of only 0.001 parts per million (one part per billion) and incorporate powerful data logging functions to meet documentation requirements.

Routine plant management operations including walk-around checks may be used to identify fugitive emissions which could be the first indication of a machinery or process failure. Higher than usual VOC measurements might indicate a failing seal or other breakdown, long before a quality control check on a finished product reveals a problem.

Area wide atmospheric monitoring may also be effective in revealing anomalies. TVOC 2 is a fixed detector for continuous measurement and logging of total VOC content, while Falco is a fixed VOC detector suitable for use in harsh outdoor environments. Both provide always-on monitoring which may be integrated into a process control system and set to raise an alarm at a predetermined threshold.

Gas Detectors and Leak Detectors for the Manufacturing Industry

Cub Personal VOC Gas Detector

Cub personal VOC gas detector is worn within the breathing zone to detect volatile organic compounds, keeping you safe within your working environment.

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Cub TAC Personal Benzene Gas Monitor

Cub TAC is a personal benzene gas monitor for fast, accurate detection of total aromatic compounds (TACs) keeping you safe within your working environment.

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Falco Diffused – Fixed VOC Gas Detector

Falco Diffused, Fixed VOC Gas Detector is ideal for detecting VOCs and TACs in areas such as refineries and petrol chemical facilities.

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Falco Pumped – Fixed VOC Gas Monitor

Falco pumped instruments are ideal for detecting VOCs and TACs in difficult locations such as underground or in confined spaces.

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GasCheck G Handheld Helium Gas Leak Detector

Designed for the search and location of gas leaks, the GasCheck G handheld helium gas leak detector provides you with effective detection of almost any gas or gas mixture.

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GasCheck Tesla Portable Helium Leak Detector

The GasCheck Tesla portable helium leak detector is a highly sensitive helium leak detector designed for effective use within high magnetic fields found around the outside of Magnetic Resonance Imaging (MRI) scanners.

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SF6 AreaCheck P2 – Fixed Gas Detector

Fixed SF6 gas detector uses award winning Negative Ion Capture (NIC) technology and is designed to continuously monitor SF6.

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SF6 LeakCheck P1:p Gas Leak Detector

The SF6 LeakCheck P1:p is an award winning SF6 gas leak detector that uses negative Ion Capture (NIC) technology designed for location, leak testing and measurement of SF6 leaks in high electrical switchgear.

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SF6 Leakmate – Portable SF6 Leak Monitor

SF6 Leakmate is a cost effective, easy to use portable SF6 leak monitor with selectable sensitivity and automatic zero with a threshold of 1 x 10E-6 mbar l/s.

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Tiger Handheld VOC Gas Detector

The Tiger handheld VOC gas detector is a revolutionary portable PID instrument for rapid, accurate detection of volatile organic compounds (VOCs).

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Tiger LT Portable VOC Gas Detector

The Tiger LT portable VOC gas detector is an entry-level, portable instrument for fast, accurate detection of volatile organic compounds (VOCs).

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Tiger Select Portable Benzene Gas Detector

Tiger Select is a portable benzene gas detector with two operation modes for rapid detection of benzene and Total Aromatic Compounds (TACs) providing accurate, reliable data.

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Titan Benzene Specific Gas Monitor

Titan fixed benzene specific gas monitor provides continuous detection for plant and worker safety in petrol chemical environments.

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TVOC 2 Continuous VOC Gas Detector

TVOC 2 is a fixed, continuous VOC gas detector that accurately detects and measures Total Volatile Organic Compounds within industrial working environments.

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Resource Centre

Here you will find several important downloadable resources, to help you understand and manage your exposure to toxic gases in the Manufacturing industry and to help strengthen hazard management at work by using ION Science gas detectors.

Please click the link below to view our range of industry resources:

Industry Guides

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Benzene related products from ION Science

With work exposure limits so low it has never been more important to have equipment that can detect benzene down to ppb levels.

Cub – Personal Gas Detector

The Cub personal gas detector is worn within the breathing zone to detect volatile organic compounds, keeping you safe within your working environment.

Falco and its Typhoon Technology

Both Falco and Falco TAC are available as pumped or diffused models. All model have Typhoon technology!

Falco – Fixed Gas Detector

The Falco & Falco TAC is a fixed VOC detector that eliminates false readings found with other competing technology and continuously detection Volatile Organic Compounds (VOCs) in hazardous areas.